IRVINE, CA – December 26, 2025 — EON Reality, the global leader in AI-assisted Virtual and Augmented Reality knowledge transfer, is proud to announce the release of EON Digital Twin IQ, a cutting-edge platform that transforms traditional digital twin technology into AI-guided operational intelligence for workforce training and execution. Designed to bridge the gap between documentation, training, and real-world application, EON Digital Twin IQ empowers industries to achieve safer, faster, and more efficient operational outcomes.

Detailed in its new white paper, “From Static Models to AI Copilots: Revolutionizing MRO with EON Digital Twin IQ,” the platform delivers actionable, step-by-step augmented reality guidance, integrated safety compliance systems, and measurable improvements in execution quality—redefining how digital twins support maintenance, repair, and operational performance.

The Crisis We Solve

THE WHY: Addressing Limitations in Traditional Digital Twins

Despite widespread adoption of digital twin technology, the industry faces persistent challenges. The majority of implementations remain passive, serving only as tools for simulation, documentation, or visualization. This limits their ability to influence in-the-moment decisions and real-world actions, leaving a critical gap in operational processes. Traditional approaches fail to integrate institutional knowledge into actionable workflows, resulting in inefficiencies, errors, and lost expertise across organizations.

The need for dynamic tools that actively guide human operators, securely track execution, and compound institutional knowledge is more pressing than ever. Considering high failure rates in manual procedures and substantial downtime costs in industries such as manufacturing, the demand for a scalable AI-enabled solution becomes indispensable.

The Challenge

Organizations today struggle to convert their existing reservoirs of expertise, SOPs (Standard Operating Procedures), and maintenance manuals into systems that actively shape workforce performance. This creates bottlenecks in training processes, compliance enforcement, and knowledge retention. Errors in high-stakes environments such as Maintenance, Repair, and Operations (MRO) can lead to costly delays, damaged equipment, or safety breaches.

Without a platform connecting documentation to execution, workers are left to interpret procedures manually, operate without guided precision, and potentially compromise business-critical systems. EON Digital Twin IQ directly responds to these urgent challenges by reimagining digital twins to serve as the foundational layer for real-time operational guidance.

THE WHAT: EON Digital Twin IQ Solution

EON Digital Twin IQ is a next-generation operational platform that bridges the gap between training documentation and actionable workforce execution. By integrating AI, AR, and 3D models, it empowers organizations to transform digital twins from static representations into intelligent copilots for real-world operations. The platform ingests SOPs and expert workflows, converts them into structured, machine-readable steps, aligns those steps with actual 3D models and components, and delivers augmented reality guidance in real-time.

More than just a training aid, EON Digital Twin IQ functions as a step-by-step copilot, delivering procedures grounded to physical assets, while tracking and auditing execution for continuous feedback and improvement.

KEY FEATURES

1. Dual-Purpose Scanning

• Integrates spatial scanning with contextual annotations to create high-fidelity digital twins.
• Preserves expert knowledge for training and operational use simultaneously.
• Facilitates seamless capture of environments and workflows.

2. Step-by-Step AR-Guided Work

• Guides workforce through instructions directly grounded to digital twin components.
• Provides precise, real-time augmented reality overlays to ensure adherence to best practices.
• Enhances efficiency during critical MRO processes, reducing errors.

3. Safety, Compliance, and Auditability

• Tracks every execution step for compliance verification.
• Stores completed workflows in an auditable system to support inspection and accountability.
• Ensures operational procedures meet industry standards consistently.

4. Grounding Procedures to 3D Parts

• Links SOPs directly to specific components within digital twins, eliminating ambiguity.
• Creates seamless integration between digital models and real-world equipment.
• Enhances accuracy by synchronizing guidance to physical environments.

5. Measuring Execution vs. Best Practice

• Evaluates worker performance against established benchmarks.
• Captures critical data for continuous improvement and optimizations.
• Supports enterprise readiness through tracked performance metrics.

IMPLEMENTATION

Deployment of EON Digital Twin IQ is straightforward, with the system designed to integrate seamlessly into enterprise environments. It accommodates existing SOPs, maintenance manuals, and expert workflows, ensuring rapid onset of operational benefits. Its backend intelligence processes SOPs into actionable AR guidance, enabling organizations to deploy impactful training and task execution systems on demand.

“EON Digital Twin IQ represents a historic shift in how industries use digital twin technology. This is operational intelligence at scale—designed to empower people, preserve expertise, and create measurable productivity gains for enterprises around the globe,” said Dan Lejerskar, Chairman, EON Reality

This month’s release of EON Digital Twin IQ brings operational excellence within reach, eliminating the traditional delays and inefficiencies associated with legacy systems. By connecting documentation directly to execution, it delivers a revolutionary platform for AI-guided operations and workforce development—a game-changer for industries worldwide.

Read more in the From Static Models to AI Copilots: Revolutionizing MRO with EON Digital Twin IQ white paper.

Learn more by tuning to our podcast.

About EON Reality
EON Reality is the world leader in AI-powered Spatial Computing solutions for education and enterprise. Headquartered in Irvine, California, EON Reality operates in over 40 countries, helping organizations transform training, operations, and workforce development through immersive Augmented and Virtual Reality technology. For 25 years, EON Reality has pioneered knowledge transfer solutions that make learning faster, safer, and more effective. For more information, visit www.eonreality.com